Mechanical Design Services

Ergonomics & Usability Redefined

Our skilled designers are equipped with years in mechanical product design and development cutting across key industry verticals including IoT devices, Industrial Automation, Automotive & Telematics, Medical & Healthcare, Consumer Electronics and Big Appliances. The team has successfully served most stringent mechanical requirement of our customer catering from mission critical, rugged, safety critical, to low cost and high-volume designs.

Our team provides you with quality mechanical engineering services and support covering concept designs, to fabrication, and Production & Assembly services. Our offering covers:

 


Concept / Industrial Design

Concept design is the starting point of any product development process, through sketches, 3D renderings, foam models and other techniques. We develop multiple concepts based on the customer’s product requirement.

It’s always our endeavor to provide as many ideas as possible through this stage helping our clients to explore alternative ideation from different perspective & make informed choice.

Our experts bring together a deep understanding of our customer’s end-to-end product design need including business challenges, product requirements, usability need, costing and other regulatory and compliance need. We apply latest methodologies, best practices, tool and technologies accompanying our customers through entire product design, industrial & product development process.

Preliminary & Detailed Product Design

Preliminary Design:

In Preliminary design we often bridge gap between design concept and detailed design. Here overall system configuration is defined such as PCB layouts and diagrams creating the general framework to build the project.

 

Detailed Design:

We convert conceptual sketches to comprehensive 3D CAD models for better engineering insights that partake in every stage from modeling to fabrication along with design validation. This phase further elaborates each aspect of the project / product by complete description through solid modelling, drawings as well as “Design for X and Design for manufacturing”

Engineering Design & Detailing

 

 

KEMSYS Engineering design offering leverage systematic, proven process in which we generate, evaluate, and specify solutions for devices, systems or processes whose form(s) and function(s) are to achieve clients’ objectives and users’ needs while working through specified set of constraints.

 

Our engineering design services include:

  • Detailed Part Design
  • Material Selection
  • Analysis for Thermal & Stress
  • DFM & DFA
  • Process Feasibility
  • Manufacturing Drawings
  • Process Details and Assembly Instructions
  • Critical to Quality Factors

Prototyping

As your Prototyping partner we will ensure that the product conceptualized meets relevant regulations, and help reveal critical areas for improvements through product’s viability check, in-depth testing and validation before it hits mass production.

Prototyping services can assess your concept’s ability to meet a given requirement, develop a prototype or produce a short run.

 

Prototype and Component Developed:

Plastic (3D Printing, SLA, SLA and Vacuum Casting), Sheet Metal, Rubber Parts (Proto tool / 3D Printing), Machined Parts (metal and plastics) and other Parts for design verification and Product Validation


Tool Development, Pilot & Productions

By collaborating with long term manufacturing partners / vendor we bring capability of building simple to complex tools and have developed and manufactured wide range of tools and parts.

Types of Tools developed: Plastic injection molds, press tools, Rubber parts, Sheet metal and castings

Types of parts manufactured and supplied: Plastic parts, machined parts, rubber parts, sheet metal parts

Product Finish: Painting, Printing, Powder coating, Anodizing, Chromate finish and other types of product finishing process.

Mechanical software tools expertise: PTC CREO VERSION 5.0, AutoCAD LT 2015



Regulatory & Certifications

Kemsys Regulatory & Certification team has experience in EMI/EMC testing for multiple verticals like Medical, Defence & consumer applications. We work closely with accreditation labs to get certification done for the products.

Take your business to the next level. Kemsys offers end to end solution for your technical needs.
Talk to our expert, today!